Welding Fundamentals
Gain essential welding skills, including MIG, TIG, and arc welding techniques.
Course Overview
The Welding Fundamentals course is designed to provide students with a comprehensive understanding of basic welding techniques, safety practices, and equipment handling. Through a mix of theoretical instruction and hands-on practice, participants will learn essential welding skills applicable to various materials and projects.
Course Structure:
Week 1: Introduction to Welding
Session 1: Orientation and Safety
- Course overview and objectives
- Workshop safety rules and protocols
- Personal protective equipment (PPE) and its importance
Session 2: Welding Basics
- Introduction to welding and its applications
- Overview of different welding processes (MIG, TIG, Stick, Oxy-Acetylene)
- Basic welding terminology
Session 3: Equipment and Materials
- Types of welding machines and equipment
- Overview of welding materials (metals, alloys, consumables)
- Setting up and maintaining welding equipment
Week 2: MIG Welding (Metal Inert Gas)
Session 4: Introduction to MIG Welding
- Principles of MIG welding
- Advantages and limitations of MIG welding
- Safety considerations specific to MIG welding
Session 5: MIG Welding Techniques
- Proper machine setup and settings for MIG welding
- Basic welding positions and techniques
- Hands-on practice with MIG welding
Session 6: MIG Welding Practice
- Welding different joint types (butt, lap, corner)
- Troubleshooting common MIG welding issues
- Hands-on practice with various MIG welding tasks
Week 3: TIG Welding (Tungsten Inert Gas)
Session 7: Introduction to TIG Welding
- Principles of TIG welding
- Advantages and limitations of TIG welding
- Safety considerations specific to TIG welding
Session 8: TIG Welding Techniques
- Proper machine setup and settings for TIG welding
- Basic welding positions and techniques
- Hands-on practice with TIG welding
Session 9: TIG Welding Practice
- Welding different joint types (butt, lap, corner)
- Troubleshooting common TIG welding issues
- Hands-on practice with various TIG welding tasks
Week 4: Stick Welding (Shielded Metal Arc Welding – SMAW)
Session 10: Introduction to Stick Welding
- Principles of stick welding
- Advantages and limitations of stick welding
- Safety considerations specific to stick welding
Session 11: Stick Welding Techniques
- Proper machine setup and settings for stick welding
- Basic welding positions and techniques
- Hands-on practice with stick welding
Session 12: Stick Welding Practice
- Welding different joint types (butt, lap, corner)
- Troubleshooting common stick welding issues
- Hands-on practice with various stick welding tasks
Week 5: Oxy-Acetylene Welding
Session 13: Introduction to Oxy-Acetylene Welding
- Principles of oxy-acetylene welding
- Advantages and limitations of oxy-acetylene welding
- Safety considerations specific to oxy-acetylene welding
Session 14: Oxy-Acetylene Welding Techniques
- Proper setup and use of oxy-acetylene equipment
- Basic welding positions and techniques
- Hands-on practice with oxy-acetylene welding
Session 15: Oxy-Acetylene Welding Practice
- Welding different joint types (butt, lap, corner)
- Troubleshooting common oxy-acetylene welding issues
- Hands-on practice with various oxy-acetylene welding tasks
Week 6: Specialized Welding Techniques
Session 16: Welding Thin Materials
- Techniques for welding thin metals
- Preventing warping and burn-through
- Hands-on practice with thin materials
Session 17: Welding Thick Materials
- Techniques for welding thick metals
- Ensuring proper penetration and strength
- Hands-on practice with thick materials
Session 18: Welding Different Metals
- Techniques for welding various metals (steel, aluminum, stainless steel)
- Selecting the right welding process for each metal
- Hands-on practice with different metals
Week 7: Advanced Welding Practices
Session 19: Welding in Different Positions
- Techniques for welding in horizontal, vertical, and overhead positions
- Challenges and solutions for each position
- Hands-on practice in different positions
Session 20: Weld Inspection and Testing
- Methods for inspecting welds for quality
- Common weld defects and how to prevent them
- Hands-on practice with weld inspection and testing
Session 21: Welding Project Planning
- Selecting and planning a welding project
- Material selection and preparation
- Creating a project timeline
Week 8: Final Project and Review
Session 22-23: Individual Welding Projects
- Students design and complete a welding project
- Applying all learned techniques
- Instructor guidance and feedback
Session 24: Final Review and Assessment
- Review of key concepts and techniques learned
- Practical assessment and feedback
- Presentation of completed projects
Graduation and Certification
- Awarding of certificates
- Course feedback and celebration
Course Materials:
- All necessary materials and tools will be provided
- Students are encouraged to bring their own welding helmets and gloves if preferred
Instructor:
- Experienced welder with extensive teaching background
Enrollment:
- Open to all skill levels, no prior welding experience required
- Limited spots available to ensure personalized instruction